Trust our instinct for greater reliability Cable Solutions for the Crane industry
PRYSMIAN GROUP | CRANE CABLES YEARS OF EXPERIENCE 140 R&D CENTRES AROUND THE WORLD 25 Prysmian Group is world leader in the energy and telecom cables and systems industry. With 140 years’ experience, the Group is strongly positioned in high-tech markets and offers the widest possible range of products, services, technologies and know-how. CONNECTING THE WORLD. TODAY AND IN THE FUTURE 3 We specialise in underground and submarine cables and systems for power transmission and distribution, special cables for applications in many different industries, and medium and low voltage cables for the construction and infrastructure sectors. For the telecommunications industry, the Group is the world’s largest provider of cutting-edge cables and accessories for voice, video and data transmission, offering a comprehensive range of optical fibres, optical and copper cables and connectivity systems. We are committed to environmental responsibility in our production processes, the protection of the global environment, and the responsible management of relations with the local communities in which we work. For us, innovation means meeting the needs of our customers and communities by understanding their business drivers as quickly as they do. To do that, our team of over 900 Research & Development professionals is constantly looking to the future, predicting and identifying emerging trends in each of our industries and sectors. Acting on this intelligence from 25 R&D centres around the world, we’re constantly close to our customers in their own local markets.
Crane Cables Terminal operators require ever-increasing performance of machines and methods. Cranes and lifts allow port and industrial plant operators to handle a wide range of vessels and bulky goods. They are specially designed to handle load and offload operations and move goods, powered by cables that are required to operate under the most extreme conditions and guarantee efficiency of power supply, performance and reliability. Prysmian Group Crane Cables support the safe and sustainable operations of the top 100 ports around the world and offer significant benefits to a broad variety of specialized industry professionals such as OEMs, specifiers, contractors, installers, terminal operators and more. Wherever there are unique or demanding crane requirements, our cable solutions are there. The high reliability of Prysmian Group‘s flexible reeling, festoon, basket and chain cables for cranes and material handling is based on the extensive know-how and experience about the special operational conditions of cranes and material handling equipment gained over many years of close cooperation with major terminal operators and crane and reel manufacturers. Our innovative designs and in-house formulated and produced materials translate into longer cable lifetime, and result into increased production, reduced downtime, and significantly lowered operational costs for our customers. Thanks to our track record of cable supplies for electrification projects, we have contributed to the reduction of CO2 emission produced in port infrastructures, e.g. conversion of diesel RTGs (Rubber Tyred Gantry Crane) into ERTGs (Electrified Rubber Tyred Gantry Crane) as well as short electrical connections for a vessel’s power supply replacing diesel engines used in the past for the same purpose. Prysmian Group is also a proud member of the Port Equipment Manufacturing Association (PEMA). The port industry is experiencing a transformation phase. Port operators are improving terminals’ energy efficiency and minimising port equipment emissions as well as logistic carbon footprint to comply with tightening environmental regulations. At the same time, seaborne trade is in continuous expansion, given the lower carbon footprint than road and air transportation. Vessel size, cargo volume and containers’ throughput are increasing, maritime logistic services are expanding, and port facilities require increasingly smart solutions to optimize operations and enhance efficiency. Keeping a port terminal moving is critical and the implications of handling equipment breakdowns can be significant and costly, that’s why high levels of efficiency, safety and reliability are mandatory requirements for all port equipment. 5 Prysmian Group’s Crane Cables are designed using special field-proven inhouse formulated high-grade mechanically resistant rubber compounds to withstand extreme conditions in terms of increased tensile loads, resistance to severe duty flexing and torsional stresses, minimum bending radius at any ambient temperature range and stress conditions and response to high travel speeds and acceleration. Our Crane Cables are designed to withstand the most severe situations and guarantee resistance to extreme conditions and harsh environments (such as high-speed, abrasion, oil, moisture, extreme low/hot temperature, UV irradiation and ozone). Prysmian Group designs, compounds andmanufactures cables according to specific customer needs, including multifunctional cables fromthe simplest to themost sophisticated. We guarantee an extended working lifetime (lower failure rate) in comparison with standard and traditional flexible electric cables for cranes and material handling equipment, resulting into lower total cost of ownership for our customers. It is our mission to be always ready to address demands and technical developments coming from newmarket challenges. Our innovation capabilities are always one step ahead. UNIQUE MECHANICAL PERFORMANCE CHEMICAL AND CLIMATE RESISTANCE CUSTOMISED AND MULTIFUNCTIONAL ENGINEERING CONTINUOUS PRODUCT INNOVATION LONGER LIFETIME PRYSMIAN GROUP | CRANE CABLES
PRYSMIAN GROUP | CRANE CABLES 7 Product Families at a glance 2 3 3 3 3 4 4 2 1 1 Chain 4 Vertical Reeling/ Basket 1 Reeling 3 Festoon 2
PRYSMIAN GROUP | CRANE CABLES 9 Product Brand Standards Special Applications Reeling MV Reeling LV Festoon Chain Vertical Reeling Vertical Basket PROTOLON VDE 0250-813 PROTOLON SMK and FL - - - - - PROTOLON Up to 30 kV, Insulation: EPR, Outer sheath: 5GM5; PROTOLON Up to 10 kV, Insulation: EPR, Outer sheath: 5GM3 PANZERFLEX PANZERFLAT VDE 0250-813/ 814 and internal spec. PANZERFLEX-S/ELX and PANZERFLAT Up to 20 kV, Insulation: HEPR, Outer sheath: 5GM5 PANZERFLEX-L 0,6/1 kV, Insulation: HEPR, Outer sheath: 5GM3 / 5GM5 PANZERFLEX-S/ELX and PANZERFLAT Up to 20 kV, Insulation: HEPR, Outer sheath: 5GM5; PANZERFLEX-L 0,6/1 kV, Insulation: HEPR, Outer sheath: 5GM3 PANZERFLEX-S/ELX Up to 20 kV, Insulation: HEPR, Outer sheath: 5GM5; PANZERFLEX-L 0,6/1 kV, Insulation: HEPR, Outer sheath: 5GM3 PANZERFLEX-L VS 0,6/1 kV, Insulation: HEPR, Outer sheath: 5GM5 - PANZERFLEX-L 0,6/1 kV, Insulation: HEPR, Outer sheath: 5GM5 TENAX VDE 0250-813 TENAX TTS 3,6/6 kV - 18/30 kV, Insulation: EPR, Outer sheath: 5GM5 - - - - - - TECK REELINGFLEX DIN VDE 0250-813 (MV) VDE 0250-814 (LV) TECK REELINGFLEX Up to 30 kV, Insulation: EPR, Outer sheath: CPE TECK 0,6/1 kV, Insulation: EPR, Outer sheath: CPE, TPU - - - - TECK REELINGFLEX FO Up to 30 kV, Insulation: EPR, Outer sheath: CPE ALL-TEMP INDUSTRITE UL Listed (E13023 Certified CSA (LL231593) ICEA S-75-381/NEMAWC-58 MSHA approved No. P-7K-270087MSHA ALL-TEMP INDUSTRITE SHDGC Up to 15 kV, Insulation: EPR, Outer sheath: NEOEPRENE ALL-TEMP INDUSTRITE K TYPEW/SOW 2 kV; Insulation: EPDM Outer sheath: NEOEPRENE ALL-TEMP INDUSTRITE K TYPEW/SOW 2 kV; Insulation: EPDM Outer sheath: NEOEPRENE - - - ALL-TEMP INDUSTRITE SHDGC Up to 15 kV; Insulation: EPR Outer sheath: NEOEPRENE CORDAFLEX TROMMELFLEX VDE 0250-814 and internal spec. - CORDAFLEX SMand TROMMELFLEX 0,6/1 kV, Insulation: EPR, Outer sheath: 5GM5; TROMMELFLEX PUR-HF 0,6/1 kV, Insulation: PBT, Outer sheath: TPU - - CORDAFLEX (SMK)-V 0,6/1 kV, Insulation: EPR, Outer sheath: 5GM5 - - PANZERLITE Internal spec. - PANZERLITE 0,6/1 kV, Insulation: modified TPE, Outer sheath: TPU - - PANZERLITE 0,6/1 kV, Insulation: modified TPE, Outer sheath: TPU - PANZERLITE 0,6/1 kV, Insulation: modified TPE, Outer sheath: TPU BOSTFLEX UL listed (E2517) CSA certified (LL231593) MSHA - BOSTFLEX Insulation: Neoprene, Outer sheath: Neoprene BOSTFLEX Insulation: Neoprene, Outer sheath: Neoprene - - - BOSTFLEX (PENDANT) Insulation: Neoprene, Outer sheath: Neoprene OPTOFLEX FESTOONFIBERFLEX Internal spec. - OPTOFLEX Outer sheath: 5GM3 OPTOFLEX FESTOONFIBERFLEX Outer sheath: 5GM3 - - - - FIBER-FLEX Optical Fiber UL Listed / CSA - - FIBERFLEX OF Insulation: Neoprene, Outer sheath: Neoprene - - - - RONDOFLEX FESTOONFLEX VDE 0250-814 and internal spec. - - RONDOFLEX and FESTOONFLEX 0,6/1 kV, Insulation: EPR, Outer Sheath: 5GM3; FESTOONFLEX-PUR-HF 0,6/1 kV, Insulation: PBT, Outer sheath: TPU RONDOFLEX (CHAIN) 0,6/1 kV, Insulation: EPR, Outer sheath: EVA; FESTOONFLEX-PUR-HF 0,6/1 kV, Insulation: PBT, Outer sheath: TPU - - - FLEXIFLAT PLANOFLEX VDE 0250-809/ 814 and internal spec. - - FLEXIFLAT: 450/750 V PLANOFLEX: 0,6/1 kV Insulation: EPR, Outer sheath: 5GM3 FLEXIFLAT 450/750 V, Insulation: EPR, Outer sheath: 5GM3 - - - FLAT-FLEX ALL-TEMP INDUSTRITE FLAT UL Listed (E13023 Certified CSA (LL231593) - - FLAT-FLEX PVC Insulation: PVC, Outer sheath: PVC; ALL-TEMP FLAT K-TYPE Insulation: EPDM, Outer sheath: NEOEPRENE - - - - PRYFLEX DIN VDE 0250-814 - - PRYFLEX 0,6/1 kV, Insulation: EPR, Outer sheath: CPE PRYFLEX 0,6/1 kV, Insulation: EPR, Outer sheath: TPU - - - SPREADERFLEX BASKETHEAVYFLEX VDE 0250-814 and internal spec. - - - - - SPREADERFLEX 0,6/1 kV, Insulation: EPR/PBT, Outer sheath: TPU; BASKETHEAVYFLEX LV: 0,6/1 kV Insulation: HEPR, Outer sheath: CSP Product Mapping
PRYSMIAN GROUP | CRANE CABLES 11 Product & Brands PROTOLON (SMK) / PROTOLON IQ FlexibleMediumVoltage reeling cable for applicationunder high to extrememechanical stresses.Mainly formobile equipment, e.g. fast-moving container cranes and largemovingequipment. PROTOLON(SMK+HS) can alsowork at very high travel speed (> 240m/min). PROTOLON IQ combinesmonitoring systemfor data collection and special long-lifeMV reeling cableswith semiconductive layer. PANZERFLEX FlexibleMediumand LowVoltagepower cables for use on connectingmovableparts ofmachine tools and anymaterial handlingequipment. Suitable for any energy supply, signaling and on cable reels and festoon systems associated tohigh and extreme mechanical stresses, frequent bending/torsional operation and fast movementwith strong acceleration. ALL TEMP INDUSTRITE Batudet vitis labus, P. Rumdicmendamcus, quit, connite proximALL-TEMP INDUSTRITE® power cables are designed and manufactured for use in continuous flexing, twisting, andother abusivephysical applications. ALL-TEMP INDUSTRITE® cables are suitable for use indoors andoutdoors onmagnet cranes, barges, millingmachines,miningequipment, andoil rigs, and are suitable for installations inwater including aerator ponds. CORDAFLEX(SMK)/-V LowVoltage tough rubber-sheathed cable for reeling application under high and very highmechanical stress. Also availablewith integratedoptical fibres. CORDAFLEX(SMK)/-V is specially designed for vertical reelingoperation (spreader reeling). OPTOFLEX / FEESTOONFIBERFLEX Flexible fibre-optic cable for signal anddata transmission on cranes andmaterial handling equipment, suitable for cablehandling systems, such as reels, festoon systems, cable tenders. RONDOFLEX / FESTOONFLEX / RONDOFLEX (CHAIN) LowVoltage rubber-sheathed cable for festoon application under highmechanical stress and frequent bending. RONDOFLEX (CHAIN) is designed for chain application. (C)-FC is designed tobe used as flexiblemotor power supply cable. PLANOFLEX / FLEXIFLAT LowVoltage flat rubber-sheathed cable for use on festoon systemswithhighmechanical stress and frequent bending. SPREADERFLEX / BASKETHEAVYFLEX LowVoltage flexible cable for gravity-fedbasket system (spreader basket application).
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